Hydraulic Paver Block Making Machine
Hydraulic Paver Block Making Machine
Daily capacity(8 hour) : 14400 Pcs/8hours for block 400*200*200mm
Machine power(KW) : 36.7KW
Shaping cycle(s) :12s
Description
Description:
1. This Hydraulic Paver Block Making Machine To use super strong & thicker standard steel and with international advanced welding way, makes the frame strong and durable.
2.. The vibration platform, the feeding box and the feeding box bottom plate are all made of wear-resistant special steel and quenched.
3. Compound motion fast raw materials feeding system, material filling mold is fast and uniform, and the molding cycle is short.
4. Adopting two-axis synchronous high-efficiency vibration system, the amplitude, frequency and exciting force can be adjusted according to different processes to achieve the best strength and density of the product.
5. High-efficiency vibration isolation system, the vibration transmitted to the frame and foundation is extremely small, which can effectively extend the service life of equipment and molds.
6. The hydraulic system adopts Taiwan Calyca, integrated hydraulic station, with cooling system, and the oil temperature is automatically adjusted to ensure continuous operation of the equipment for a long time.
7. The control system adopts the international brand Siemens, the electronic components are all European standards, reliable operation, with automatic, linkage and manual operation modes. Random computer fault automatic diagnosis system, prompting alarm, which is helpful for timely troubleshooting. Combined with the remote control system, remote monitoring and control and diagnosis are realized through the network cable connection.
8. Digital and displacement sensing technology is effectively combined to make each action accurate and reliable, suitable for busy and complex working conditions.
9. Adopt frequency conversion technology and frequency conversion control to effectively reduce motor starting current and soft start function control, and increase the life of the motor. The host vibration adopts low frequency standby and high frequency operation to improve running speed and product quality. Reduce the impact on mechanical components and motors, increasing the life of the motor and machinery.The use of frequency conversion technology is about 20-40% less than the traditional method.
10. For this kind of Hydraulic Paver Block Making Machine, one production just only need 3 workers.
11. By change molds, it can produce hollow block, solid block, paver brick, curbstone .....
12. The raw materials to use is very flexible, it can use crushed stone, sand, cement, dust and coal fly ash, cinder, slag, gangue, gravel, expanded perlite, and other industrial wastes.
13. Design span life: 20 year
Main Technical Specifications the Hydraulic Paver Block Making Machine:
|
Overall Dimension |
8.4*2.5*2.8m |
|
Rated pressure |
21MPa |
|
Main vibration form |
Platform vibration |
|
Exciting force |
690-900KN |
|
Cycle Time |
12-15 seconds |
|
Vibrating Frequency |
2800-4800 rolls/minute |
|
Overall weight |
4600kg |
|
Motors Power |
36.7KW |
|
Pallet Size |
1020×7000(mm) Reference only |
Reference Capacity
|
Brick style |
Size mm |
QTY |
Cycle |
Per hour |
Per 8 hours |
|
Hollow block |
400*200*200(8") |
6 |
12s |
1800 |
14400 |
|
400*152*200(6") |
8 |
12s |
2400 |
19200 |
|
|
400*100*200(4") |
10 |
12s |
3000 |
24000 |
|
|
paver |
200*100*60 |
24 |
14s |
6171 |
61718 |
Q: Can the vibration system be adjusted for different production needs?
A: Absolutely. The two-axis synchronous high-efficiency vibration system supports adjustable vibration amplitude, frequency and exciting force. You can tweak the parameters according to different raw materials and brick types, so every finished product achieves ideal compactness, density and structural strength.
Q: What brand are the core electric and hydraulic components?
A: We adopt top-tier international brand accessories for stable performance. The hydraulic system uses Taiwan Calyca integrated hydraulic station with an automatic cooling system to prevent overheating, supporting long-time continuous operation. The whole control system adopts Siemens core components that comply with European standards, safe and reliable.
Q: Is this machine easy to operate? Do I need professional skilled workers?
A: No professional technical workers are required at all. It adopts PLC intelligent control with a simple human-machine interface, supporting automatic, linkage and manual three operation modes. It has built-in fault self-diagnosis and alarm reminder functions, plus remote monitoring and diagnosis. Workers can operate skillfully after simple training.
Q: Does the frequency conversion system bring obvious energy-saving effects?
A: Yes, the energy-saving effect is very significant. The built-in frequency conversion technology realizes soft start, reduces motor starting current and lowers mechanical impact. It adopts low-frequency standby and high-frequency working mode, saving 20% to 40% more power than traditional brick machines, effectively cutting your long-term production electricity costs.
Q: Will the machine's strong vibration affect the equipment lifespan and factory foundation?
A: Don't worry about that. It is fitted with a high-efficiency vibration isolation system, which greatly weakens the vibration transmitted to the machine frame and ground foundation. It not only protects the factory foundation from damage, but also effectively extends the service life of the main equipment and molds, reducing your later maintenance and replacement costs.
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