Automatic Hollow Block Machine
Automatic Hollow Block Machine
Daily capacity(8 hour) : 12000 Pcs/8hours for block 400*200*200mm
Machine power(KW) : 49KW
Shaping cycle(s) :15s
Description
Description:
- Built with super thick standard steel and international premium welding technology, the Automatic Hollow Block Machine boasts an ultra-rigid and anti-deformation frame structure that stands up to long-term continuous heavy-load production. Critical core components such as the vibration platform and feeding box bottom plate are crafted from customized wear-resistant special steel and treated with quenching craftsmanship, effectively resisting friction and impact during frequent molding cycles and greatly prolonging the overall service life of key parts. Fitted with a compound fast feeding system and two-axis synchronous high-efficiency vibration structure, the Automatic Hollow Block Making Machine achieves rapid, even material filling with shorter molding cycles and higher hourly output. Its adjustable vibration amplitude, frequency and exciting force can be flexibly tuned for different raw material formulas and product standards, while the professional vibration isolation structure greatly reduces ground and frame vibration transmission to protect the whole equipment and molds.
- Versatile and highly practical, the Automatic Hollow Block Machine fits a wealth of targeted engineering and manufacturing scenarios beyond conventional brick production. It is perfectly suited for rural self-built housing supporting materials, urban community renovation projects, highway and bridge auxiliary construction, municipal square paving, river slope stabilization projects, industrial plant enclosure works and environmental protection waste recycling brick factories. It caters to small-batch customized production and large-scale standardized mass production for different investors.
- The machine adopts high-quality Taiwan Calyca integrated hydraulic station with an automatic cooling system, ensuring stable hydraulic pressure and non-stop long-hour operation without overheating failure. Equipped with European-standard Siemens electrical components, it supports automatic, linkage and manual operation modes, paired with intelligent fault diagnosis and remote network monitoring functions for easy daily management and quick troubleshooting. Integrated digital displacement sensing and frequency conversion technology deliver accurate mechanical actions, soft motor start and optimized vibration operation, cutting energy consumption by 20-40% and lowering mechanical wear.
- With PLC intelligent human-machine control, the equipment only needs simply trained operators, saving labor training costs. Featuring a 20-year design lifespan, it supports flexible mold switching to produce hollow blocks, solid bricks, interlocking blocks, road kerbstones and color paving bricks. It makes full use of sand, cement, fly ash and various industrial waste residues, offering an eco-friendly, low-cost and high-profit production solution for modern block manufacturing enterprises.
Main Technical Specifications the fully automatic brick making machine:
|
Overall Dimension |
7.1*1.6*2.6m |
|
Main vibration form |
Platform vibration |
|
Rated pressure |
21MPa |
|
Cycle Time |
15 seconds |
|
Vibrating Frequency |
2800-4800 rolls/minute |
|
Vibration |
690-900KN |
|
Overall weight |
53000kg |
|
Motors Power |
27.5KW |
|
Pallet Size |
1020*570(mm) |
Reference Capacity
|
Brick style |
Size mm |
QTY |
Cycle |
Per hour |
Per 8 hours |
|
Hollow block |
400*200*200(8") |
4 |
20s |
720 |
5760 |
|
400*152*200(6") |
5 |
20s |
900 |
7200 |
|
|
400*100*200(4") |
7 |
20s |
1260 |
10080 |
|
|
Paver brick |
200*160*60 |
15 |
25s |
2700 |
21600 |
1. Q: What is the daily production capacity of this automatic block machine?
A: Running an 8-hour full working shift, the machine can produce up to 12,000 pieces of standard 400*200*200mm hollow blocks. The output varies slightly for different brick sizes, with smaller hollow blocks and paver bricks delivering even higher hourly production for your mass production needs.
2. Q: How durable is this block making machine, and what is its service lifespan?
A: We adopt thickened high-strength standard steel and advanced international welding technology for the whole machine frame. Key wearing parts like the vibration platform and feeding bottom plate are made of quenched wear-resistant special steel. With proper daily maintenance, the machine boasts a designed service life of up to 20 years, extremely stable for long-term factory operation.
3. Q: What kinds of construction blocks and bricks can this machine produce?
A: It's highly versatile just by replacing different molds. It can make hollow blocks, solid bricks, perforated bricks, standard bricks, colorful paver bricks, road kerbstones, grass planting blocks, slope protection blocks and interlocking bricks. It fully meets the diverse product needs of construction, road and landscape projects.
4. Q: What raw materials can be used for production with this machine?
A: It supports a wide range of accessible and cost-effective raw materials. You can use conventional sand, cement and crushed stone, as well as industrial waste materials such as fly ash, cinder, slag, gangue and expanded perlite. This greatly reduces your raw material cost and realizes waste recycling.
5. Q: How fast is the molding cycle, and what improves the production efficiency?
A: The standard molding cycle is only 15 seconds. Equipped with a compound fast feeding system, raw materials can fill the mold quickly and evenly without dead angles. Meanwhile, the dual-axis synchronous vibration system ensures rapid molding, greatly boosting your overall production efficiency compared with traditional brick machines.
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